Mining is rooted in innovation. From the use of self-driving trucks and transportation equipment to advanced mineral extraction processes, technological progress is obvious. Piping systems are also experiencing this innovation, and the use of high-density polyethylene (HDPE) piping in mining applications is more common than ever.
The conversion from non-process systems to metal and mineral recovery, from metal to HDPE pipes can be seen in a range of applications. More importantly, mine operations using HDPE pipelines can benefit from the cost advantages of capital and operating expenses. However, connecting HDPE pipes in mining applications can be challenging because of harsh conditions, limited space, remote or difficult environments-these conditions are characteristic of mines around the world.
Whether you are installing dehydration pipelines, tailings, process water pipelines, or fire protection systems, the goal is to adopt an efficient connection method that is safe to install and easy to maintain-this is where HDPE pipelines prove their advantages. It is flexible and does not Risk of kinking; it absorbs bumps; it can be dragged, and it can adapt to large temperature changes in the exposed environment. However, on the other hand, traditional methods of installing and maintaining these HDPE systems offer far fewer advantages.
Electrofusion or butt welding is the traditional method of connecting HDPE pipes, which is a laborious and difficult task even under the most primitive conditions. Joints are usually susceptible to improper fusion due to surface contamination, bad weather or environmental conditions, or mistakes made by the installer during the fusion process. To make matters worse, it is impossible to easily verify that these connectors are installed correctly, making the system vulnerable to future problems. If something goes wrong, system maintenance requires cutting and repairing the pipe, which can be a time-consuming and costly task.
Read: The company plans to build HDPE plastic pipe factory in Kenya
In addition to installation and maintenance issues, fusing HDPE pipes in mining applications is also a dangerous task. From the risk of injury when moving and operating fusing equipment to exhaust gas and smoke, the fusing process is accompanied by several safety issues.
With these issues in mind, Victaulic, a leading manufacturer of mechanical connection systems, developed a better method.
Victaulic HDPE systems provide a mechanical connection solution that can replace welding and improve the installation and maintenance of HDPE pipes in mining and other industries. Victaulic HDPE connectors are designed for direct burial applications and are made of durable ductile iron housing and fluoropolymer-coated hardware. The Victaulic system uses simple handle tools to install on flat-end pipes up to 14 inches long and does not require a certified technician to install or maintain. The joint is made of 100% reusable materials, which can eliminate any irritating fumes or gases associated with fusing. All these add up to make the mine safer, and installation time is 10 times faster than fusing. Although faster installation is ideal, correct installation is essential. Victaulic understands this and provides visually verifiable connectors to ensure proper installation.
In addition to these advantages, Victaulic HDPE systems are both reliable and easy to maintain. If maintenance is required, the coupling can be easily disassembled with simple hand tools, and repaired or replaced within a few minutes. The time saved is valuable in mining applications where the cost of planned or unplanned downtime can be high.
reduce costs. Compress the schedule. Improve safety.
The advantages of installing HDPE in mining applications are obvious. However, to truly benefit from these piping systems, installation and maintenance should be seamless and safe. Replacing fusion with Victaulic HDPE solutions can reduce costs, reduce project schedules, and improve site safety. Coupled with 24/7 installation, limited risk of improper installation, and ease of maintenance, the advantages are obvious.
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